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The spring of 1998 was nothing but wet. This combined with the fact that
the land had been totally excavated and loosened the prior year, meant
that the soil soaked up water and stayed muddy. I had to do the final
leveling because substantial settling had occurred during the winter and
my four wheel drive tractor seemed to spend more time stuck than pulling
equipment. I kept the excavator in the field and every time the tractor
got stuck I would go jump in the excavator move in front of the tractor,
and hook a chain to the bucket. That would allow me to pull out the tractor
to more solid ground.
In 1998, I needed one full time helper. I ran an ad in the paper and
a man from a couple miles down the road limped up to my door. He explained
that he had not worked in three years, he had undergone double hip replacement
surgery, and a horrible recovery. I was very fearful of causing him injury
in the hard work we had but he nearly begged me. It wasn't about money
for him, it was about having his life and worth restored. He had been
a victim of a drug (pregnazone) used to fight allergies that destroyed
his hips and many years of his life. After agonizing about the risks I
felt any man that had that will to work deserved a chance. When Tom left
one year later he was strong and had no limp, and said he felt better
and stronger than he had in years. This is a man who will always have
my respect.
With the leveling finally complete we moved on to placing a straw to
mark the place for each plant to be planted in nice straight rows. Or
as straight as we could lay out not being pros at this. I remember slogging
thru mud that at times would entrap our rubber boots so tightly that pulling
out your foot without the boot was common. The 25 acres of the vineyard
we planted has over 18 miles of rows, with about 18,000 plants, the amount
of work in the early years of a vineyard is staggering. Looking back I
don't know how I did it. I refused to contract the work out to a large
development contractor. I needed to save money and I needed to learn this
business first hand even if later I would choose those easier routes.
I am also very stubborn and the banks had demanded that I contract with
an experienced contractor and farm manager or they would not loan us any
money. They didn't loan us any money and we managed to complete the project
without them.
This
is one of the very first roots to push leaves. The amount of work to reach
this point still seems astounding in retrospect.
The next big decision was choosing a root stock. Because
of a small root pest called phyloxera, all modern vineyards are planted
on roots that are resistant to the bug and the grape varietal is grafted
to the resistant root. I was looking for rootstock that would be healthy
in this tough soil environment that includes an ancient river bed and
a large amount of rock. I could have purchased plants where the root stock
is started in the nursery and grafted there also. Then the grafted plant
is placed in the vineyard. This would have saved mountains of work, but
I was convinced the old way of planting the root, letting the root grow
in the vineyard for one year, and then field grafting, produced a more
hardy plant.
I chose rootstock that had parentage in wild grapes from Texas . The
grapes grew in river bottoms of creeks that dry out during the summer.
These wild grapes have been known to totally overwhelm trees and pull
them down with the weight of the wild vines. The roots were planted in
the late spring of 1998.
The drip line was laid on the ground during that first year while the
roots establish themselves.

This picture shows the vineyard at about June 1998 with the drip lines
feeding the plants which have little or no foliage yet. The trees line
the driveway to the house.

This picture shows the farm workers cutting the top of the rootstock
and grafting on the Cabernet Sauvignon vine that we have been seeking.
After grafting is complete the plants have a milk carton placed around
them to protect them from rabbits.
By June 1999, the Cabernet are climbing the steel stakes of the trellis
system. 90 miles of wire trellising will be installed to complete the
trellis. Over 18,000 stakes were driven. A big set back hit us in the
late spring of 1999. A late frost in early May froze the buds on about
4,000 plants. We had to re-graft all these plants. A few hundred of the
roots died and we replanted those with nursery grafted stock in an attempt
to keep the vineyard work at the same stage throughout the vineyard.

Hand labor during the trellising stage is absolutely staggering. When
you drive along and see vines neatly trellised along wires and clean of
suckers you are really looking at thousands of hours of painstaking hand
labor. They do not naturally grow like this. Actually left to their own
devices they go in all directions with no direction at all. The trellis
is very important to farming grapes for quality wine. It is important
that the grapes receive air around the bunches to reduce the risk of rot.
I believe that machine harvesting for wine grapes is the only method to
consider. The machine harvester shakes the trellis and the berries only
fall off the vine. Also, machine harvesting is done at night when the
fruit is cool and the truck arrives at the winery in the early morning.
Hand harvesting involves cutting the rachis supporting the bunch and taking
it to the winery for de-stemming. Some of the tannin (excessively sharp
taste in the wine) comes from the grape drawing in tanning during the
hours it remains on the rachis prior to de-stemming in the winery. The
hand harvest begins at dawn and is completed at about noon with trucks
arriving at the winery in late afternoon, the time of highest heat. By
machine harvesting, the grapes are immediately removed from this source
of tannin. Other sources of tannin include the oak barrels.
This
young plant has grown up the stake, upon reaching the top it was cut off,
causing branches to develop on lower nodes (wide spots along the cane
about 4 inches apart, the only place the vine can sprout lateral growth,
unlike trees). You can see the two shoots that are now bent and wrapped
along the wire horizontally. These will be allowed to grow out 4 ft each
way forming what is called the cordon. These cordons were handled often
during this growth period while they are soft and pliable, in order to
wrap them several times around the cordon wire and tied with tie tape
in place. Additionally the plant is constantly pushing lateral shoots
from every node that has to be constantly removed so that the plants resources
are concentrated on the cordon shoots. Once cordon is complete it is cut
ending its lateral growth.

During much of the spring and summer of 1999 and 2000 it took 4 men working
full time to maintain and trellis the vines to the standards I wanted.
I received much advice and knowledge from a 78-year-old Mexican farm worker
named Antonio . To this day I am proud to say this wonderful man taught
me more than anyone about proper trellising techniques in building a first
class vineyard. It was so hard in those early days to walk out to the
vineyard and see much of the lush new growth laying on the ground in Antonio
's wake. He said to much útrashî will hurt the strength of the plant.
I was worried about his technique at first but I trusted his knowledge
built on a lifetime in the vineyards. We developed a great mutual respect
for one another. He tried to teach me Spanish but I am a total failure
at language. Sometimes he would have to explain to fellow workers why
the patrone (me), was out in the field getting dirty and sweaty everyday.
They expected the úbossî to be in a pickup giving orders only, not my
style. Everyone who eats needs to appreciate the incredible contribution
made by farm workers to our food supply. It is sad that the market dictates
of global food production do not allow enough profit in agriculture to
pay these hard working people substantially more money than we do.
He was right about eliminating excess leaves and crop in 1999 (we removed
all crop this year as it developed so no plant energy went to berry development)
and the cordons developed such size and strength in those first two years
that occasionally Antonio would tell me of large area growers coming to
look at the fields progress while he was out tending the vines.
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